Waste pyrolysis plant can turn waste into fuel oil and carbon black, which will bring investors great benefits. It is widely used to process waste tyres, plastic, oil sludge, rubber, etc. It is regarded as the most effective and eco-friendly way to reduce waste. The pyrolysis plant cost ranges from $49,000 to $75,000. During these years, Beston Machinery has helped more than 20 customers around the world with their pyrolysis project and won a great reputation. Below are some of our successful cases.
Beston Waste Pyrolysis Plant for Sale
With years of experience, Beston has developed a full range of pyrolysis machine for sale to meet different requirements of customers. Our pyrolysis plant is widely used to process old tyres, plastic waste, rubber, oil sludge, and more. Moreover, there are different pyrolysis reactor designs to choose from, including batch (rotary reactor), semi-continuous (rotary reactor) and fully continuous plant (horizontal reactor).
|Working Method||Batch||Semi-Continuous||Fully Continuous|
|Raw Materials||Waste Plastic, Tyre, Rubber, Oil Sludge, etc.|
|Heating Materials||Charcoal, Wood, Fuel Oil, Natural Gas, LPG, etc.|
|Floor Area (L*W*H)||20*10*10m||25*15*10m||25*15*10m||45*25*10m|
|Operating Pressure||Normal Pressure||Constant Pressure|
|Cooling Method||Water Cooling|
|Service Life||5-8 Years|
End Products of Waste Pyrolysis Equipment
Through the pyrolysis process, we can get pyrolysis fuel oil, carbon black, steel wire and combustible gas. All these products can be sold directly and bring you great benefits, especially pyrolysis oil. While the oil yield rate will be different with the different raw materials, the water content, etc. Among various raw materials, the oil rate of tyre pyrolysis plant can reach up to 45-50%. Let’s see the usages of the end products.
1. Fuel oil: It can be sold directly, reprocessed into diesel and gas-line oil by distillation plant, widely used as fuel oil in industries such as steel and iron plant or chemical factories.
2. Carbon black: It is widely used in making tyre inner liner, rubber products, fluorine rubber products, printing ink, asphalt modifier, etc. Its value may be higher than that of pyrolysis oil.
3. Steel wire: It can be sold to industrial smelting plants directly; it also can be compressed into steel billet.
4. Combustible gas: Our pyrolysis system can recycle the combustible gas as fuel to heat the reactor to save your pyrolysis plant cost.
Why Choose Beston Waste Pyrolysis Plant?
1. Mature Pyrolysis Technology.
We have focused on designing and manufacturing waste recycling equipment for years. Our pyrolysis machine adopts advanced pyrolysis technology called “Zero Stripping”. It makes the whole pyrolysis process more convenient and efficient. Besides, the pyrolysis reactor is made of 16-mm Q245r steel to make it more durable. As the data show, our waste pyrolysis machine can work 5 to 8 years normally.
2. Safe Pyrolysis Plant Design.
Beston always puts safety in the first place. Firstly, the waste pyrolysis plant runs under a fully sealed and micro negative-pressure condition to prevent explosion caused by gas leakage. Secondly, there is a casing out of the reactor to keep workers from high temperature. Moreover, we have designed many protective devices, including emergency buttons, explosion-proof valves, PLC control system, etc. In addition, engineers will provide operation instruction, training, after-sales tracking, etc.
3. Eco-friendly Pyrolysis System.
Waste pyrolysis plant can process old tires, plastic, rubber, oil sludge, etc. It can largely reduce solid waste instead of landfilling. That’s why some investors can get financial support from the government. Moreover, Beston pyrolysis system is almost self-sufficient by recycling combustible gas as heating fuel. In this way, you can save your operation cost. Meanwhile, it is good for the environment. Besides, we will equip a powerful dust-cleaning system to meet EU emission standards. We have successful pyrolysis plants in the UK and Romania.
4. Various Pyrolysis Machines for Sale
As mentioned, Beston has 4 models of pyrolysis machine for sale, including batch, semi-continuous, and fully continuous types. The small scale pyrolysis machine can process 6 to 10 tons of raw materials per batch. It is of small floor area and affordable cost, which is suitable for small scale investors. While the semi-continuous and fully continuous ones can process 15 to 24 tons a day. They are more effective to fit the one who has abundant raw materials to process, including waste tire, plastic, rubber, oil sludge, etc. Moreover, the design, “one pyrolysis system with two reactors”, is highly recommended because it can fully use fuel and time.
5. Qualified Pyrolysis Plant Manufacturer
As you know, pyrolysis plant manufacturers in China always offer better quality at a lower cost. Beston is included. We have own factory, designers and engineers to offer you a customized pyrolysis project report. Of course, you can get a direct selling price and full service, quality spare parts, etc. In addition, we have rich exporting experience with a multilingual team to solve communication problems. Obviously, you can save money and time if you cooperating with us. Welcome to check our factory on site!
Pyrolysis Plant Cost Estimate
First of all, please know that the pyrolysis plant cost includes the equipment price, space expense, raw material cost, operating cost, etc. Let’s see in detail.
1. Pyrolysis Machine Price.
Pyrolysis reactor is the core part of the plant. Of course, it will cost the most. However, the pyrolysis machine price will be different from the capacity, working method, the quality, etc. For example, BLJ-6 is much cheaper than BLL-20. But BLL-20 is fully automatic, which is easy to transport, install and operate. Plus, it is more effective. Theoretically, BLL-20 is 4 times effective than BLJ-6. Moreover, you have to pre-heat BLJ-6 for each batch. While BLL-20 can continuously work for 5 to 6 days after pre-heating. In the long run, BLL-20 seems not so expensive, right? By the way, Beston is a leading pyrolysis plant manufacturers in China, which has own factory to provide you with a lower cost. Please feel free to contact us for details.
2. Auxiliary Equipment Cost
Besides, you may also need some auxiliary equipment, for example, tire shredder before converting tires to oil, dryer, wire drawing machine, etc. And even the same system will use different devices. For example, the activated carbon adsorption is optional for the de-dusting system. Taking condenser system as an example, Beston has vertical and horizontal types to choose from. When you purchase a pyrolysis plant, please make clear how many raw materials you will process, the water content, your budget, etc. to choose a suitable model and the auxiliary equipment. If you are not sure, just contact Beston Machinery for help.
3. Operating Cost
The operating cost contains the cost of raw materials, shipping cost, space cost, construction cost, fuel cost, labor force input, maintenance cost, etc. All these factors need to take into account. Also, know what can bring you great profits. Then you can easily find whether you will invest in a pyrolysis plant or not. Beston will list all these factors and make a customized project report for your reference. Moreover, we have a specialized after-sales system, including 8 overseas offices, more than 60 professional after-sales engineers, etc. So you never worry about the after-sales service.
Detailed Description of Pyrolysis Process
In order to buy a great pyrolysis machine, you’d better learn the pyrolysis process.
Considering different raw materials, we will offer different pretreatment devices, such as dryer, shredder, etc. Anyway, the raw materials should meet the following requirements before entering the reactor (continuous).
- The size of raw materials should be less than 20mm or 30 to 50 mm. It depends on the feeding system. So we can equip a crusher to process waste tyre or hard plastic into small pieces.
- The moisture should be less than 20%, or you need a dryer.
- If you want to process medical wastes, you also need a disinfection device. If you want to process municipal solid waste, you can consider our waste to energy project.
2. Feeding System
Beston offers a sealed screw conveyor and hydraulic feeder to choose from. Also, you can feed manually. The automatic feeding system will effectively increase the working efficiency and actual capacity.
3. Pyrolysis System
We employ an indirect heating system to prolong the service life of the reactor. When the temperature of the pyrolysis furnace reaches 200 ℃, oil gas will generate. Also, there will be a lot of combustible gas so you can stop to heat the reactor with fuel. And the oil gas will enter the manifold to separate as light oil and heavy oil. The best temperature for tyre recycling is 300 and 350 ℃. Then the light oil gas will be liquefied and collected into the oil tank; while the other part will drop into the slag tank. Meanwhile, the combustible gas will go through the hydroseal system to remove the sulfur component, and then it will be recycled to heat the reactor.
The carbon black can be collected when the temperature cools down to 30℃. Here we design a water cooling system to lower the temperature soon. For the continuous plant, it can discharge while feeding. Here is a video for your reference.
Beston Machinery is a top waste recycling solution supplier, which is quality pyrolysis equipment for sale. We have more than 20 successful cases of pyrolysis system to process plastic, rubber, oil sludge, etc. Our clients can be found in the UK, Brazil, Turkey, Indonesia, Canada, Korea, Nigeria, South Africa, etc. And we keep updating our products to offers batch, semi-continuous and fully continuous plants to choose from. Moreover, our after-sales system is getting mature as well, which with 8 overseas offices to respond quickly. So we are confident to provide you with quality products and services. Please feel free to contact us now!