Waste pyrolysis plant can turn waste into fuel oil and carbon black, which will bring investors great benefits. Besides, it is widely used to process waste tyres, plastic, oil sludge, rubber, etc. So it is regarded as the most effective and eco-friendly way to reduce waste. The pyrolysis plant cost ranges from $49,000 to $75,000. During these years, Beston Machinery has helped 30+ customers around the world with their pyrolysis project and won a great reputation. Below are some of our successful cases.
Beston Waste Pyrolysis Plant for Sale
With years of experience, Beston has developed a full range of pyrolysis machine for sale to meet the different requirements of customers. Also, you can choose batch (rotary reactor), semi-continuous (rotary reactor), and fully continuous plant (horizontal reactor). Below are more parameters for your reference.
|Working Method||Batch||Semi-Continuous||Fully Continuous|
|Raw Materials||Waste Plastic, Tyre, Rubber, Oil Sludge, etc.|
|Heating Materials||Charcoal, Wood, Fuel Oil, Natural Gas, LPG, etc.|
|Floor Area (L*W*H)||20*10*10m||25*15*10m||25*15*10m||45*25*10m|
|Operating Pressure||Normal Pressure||Constant Pressure|
|Cooling Method||Water Cooling|
|Service Life||5-8 Years|
End Products of Waste Pyrolysis Plant
Through the pyrolysis process, we can get pyrolysis oil, carbon black, steel wire, and combustible gas. All these products can be sold directly to bring you great benefits, especially pyrolysis oil. While the oil yield rate will be different from the raw materials, the water content, etc. Among them, the oil rate of tyre pyrolysis plant can reach up to 40-50%. Let’s see the usages of the end products.
1. Fuel oil: It can be sold directly. Also, you can reprocess it into diesel and gasoline oil by distillation plant to sell at a good price. Besides, it is widely used as fuel oil in industries such as steel and iron plant or chemical factories. During the pyrolysis process, you can also use it as heating fuel to lower your cost.
2. Carbon black: It is widely used in making tyre inner liner, rubber products, fluorine rubber products, printing ink, asphalt modifier, etc. Also, it is a kind of heating fuel. Its value may be higher than that of pyrolysis oil.
3. Steel wire: It can be sold to industrial smelting plants directly. In addition, it can be compressed into steel billets.
4. Combustible gas: It can be recycled as fuel to heat the reactor to lower your pyrolysis plant cost.
Pyrolysis Plant Cost Estimate
1. How Much Does a Pyrolysis Plant Cost?
As mentioned, the Beston pyrolysis plant cost is from $49,000 to $75,000. It covers not only a stand-alone machine. When you invest in a pyrolysis plant, you need to take the pyrolysis equipment price, spare parts price, space expense, raw material cost, operating cost, etc. into consideration. Below are more details for you.
2. Pyrolysis Machine Price.
Pyrolysis equipment price is the main part of your investment cost. It is influenced by the capacity, working method, size, etc. It is a very important part you need to consider before your purchase. But we do not suggest you buying the machine rely on the price only. Taking Beston pyrolysis machines for example, BLJ-6 can process 6 tons of raw material per batch, while BLL-20 can deal with 24 tons. However, small pyrolysis machine is much cheaper than a large one. When you decide which model to choose from, you need to know how many tons of raw materials you will process and how much you will put into the pyrolysis project. If you want more details, please contact Beston Machinery.
3. Auxiliary Equipment Cost
You also need some auxiliary equipment, for example, tire shredder before converting tires to oil, dryer, wire drawing machine, etc. And even the same system will use different devices. For example, the activated carbon adsorption is optional for the de-dusting system. Taking condenser system as an example, Beston has vertical and horizontal types to choose from. When you purchase a pyrolysis plant, please make clear how many raw materials you will process, the water content, your budget, etc. to choose a suitable model and the auxiliary equipment. If you are not sure, just contact Beston Machinery for help.
4. Operating Cost
The operating cost contains the cost of raw materials, shipping cost, space cost, construction cost, fuel cost, labor force input, maintenance cost, etc. All these factors need to take into account. Also, know what can bring you great profits. Then you can easily find whether you will invest in a pyrolysis plant or not. Beston will list all these factors and make a customized project report for your reference. Moreover, we have a specialized after-sales system, including 8 overseas offices, more than 60 professional after-sales engineers, etc. So you never worry about the after-sales service.
Pyrolysis Plant Profit Analysis
In order to make you understand the ROI of pyrolysis plant, below is a sample profit analysis of the BLJ-10 tyre pyrolysis machine for your reference.
|BLJ-10 Tyre Pyrolysis Plant Profit Analysis|
|Item/Day||Cost Per Unit (USD)||Total Cost|
|Labors (2 shifts):||Person||4||25||100||USD|
|Water (m³)||Water||can be recycled|
|Tax||Free from Tax for Environmental Protection Project||0||USD|
|Daily Gross Profit|
|Item||Daily Output||Unit Price|
|Pyrolysis Oil||3.2 ton||450||1440||USD|
|Carbon Black||2.4 ton||/||/||USD|
|Steel Wire||1.2 ton||100||120||USD|
|Subsidies||Some countries have government subsidy on tire recycling project.|
|Total Gross Profit||1560||USD|
|Monthly (25 working days)||21,250||USD|
|Annually (11 Months)||233,750||USD|
Remarks: 1. The data in the table are not exact enough, which are for your reference only.
2. Some customers can get old tires or rubber free, such as from Brazil, which will lower your cost.
3. Some governments have subsidies for tyre recycling business, which will increase your benefits. So it is profitable to invest in a pyrolysis plant. If you want more details, please contact Beston Machinery.
Why Choose Beston Waste Pyrolysis Plant?
1. Mature Pyrolysis Technology.
With years of experience, our technology is getting mature. For example, our pyrolysis machine adopts advanced technology called “Zero Stripping”. It makes the pyrolysis plant safer. Besides, the pyrolysis reactor is made of 16-mm Q245r steel to prolong its service life. As the data show, our waste pyrolysis machine can work 5 to 8 years normally.
2. Safe Pyrolysis Plant Design.
Beston always puts safety in the first place. Firstly, the waste pyrolysis plant runs under a fully sealed and micro negative-pressure condition to prevent explosion caused by gas leakage. Secondly, there is a casing out of the reactor to keep workers from high temperature. Moreover, we have designed many protective devices, including emergency buttons, explosion-proof valves, PLC control system, etc. In addition, engineers will provide operation instruction, training, after-sales tracking, etc.
3. Eco-friendly Pyrolysis System.
Waste pyrolysis plant can process old tires, plastic, rubber, oil sludge, etc. It can largely reduce solid waste instead of landfilling. That’s why some investors can get financial support from the government. Moreover, Beston pyrolysis system is almost self-sufficient by recycling combustible gas as heating fuel. In this way, you can save your operation cost. Meanwhile, it is good for the environment. Besides, we will equip a powerful dust-cleaning system to meet EU emission standards. We have successful pyrolysis plants in the UK and Romania.
4. Various Pyrolysis Machines for Sale
As mentioned, Beston has 4 models of pyrolysis machine for sale, including batch, semi-continuous, and fully continuous types. Besides, we also offer skid mounted pyrolysis plant for sale, which can process 1-3 tons of raw materials per batch. Due to it is free to install and low cost, it is very popular among small or mini scale investors. By comparison, the semi-continuous and fully continuous ones can process 15 to 24 tons a day. They are more effective to fit the one who has abundant raw materials to process. Besides that, we offer batch to continuous upgrading system to upgrade your plant with fewer costs. Moreover, the design, “one pyrolysis system with two reactors”, is highly recommended because it can fully use fuel and time.
5. Qualified Pyrolysis Plant Manufacturer
As you know, pyrolysis plant manufacturers in China always offer better quality at a lower cost. Of course, Beston is included. We have our own factory, designers, and engineers to offer you a customized pyrolysis project report. Also, you can get a direct selling price and full service, quality spare parts, etc. In addition, we have rich exporting experience with a multilingual team to solve communication problems. Obviously, you can save money and time if you cooperating with us. Welcome to check our factory on-site!
Detailed Description of Pyrolysis Process
In order to buy a great pyrolysis machine, you’d better learn the pyrolysis process.
Considering different raw materials, we will offer different pretreatment devices, such as dryer, shredder, etc. Anyway, the raw materials should meet the following requirements before entering the reactor (continuous).
- The size of raw materials should be less than 20 mm. It depends on the feeding system. So we can equip a crusher to process waste tyre or hard plastic into small pieces.
- The moisture should be less than 20%, or you need a dryer.
- If you want to process medical wastes, you also need a disinfection device. While if you want to process municipal solid waste, you can consider our waste to energy project.
2. Feeding System
Beston offers a sealed screw conveyor and hydraulic feeder to choose from. Also, you can feed manually. But the automatic feeding system will effectively increase the working efficiency and actual capacity.
3. Pyrolysis System
There are two kinds of pyrolysis machine designs, namely, rectory and horizontal reactor. Besides, there is a casing out of the reactor to keep workers from high-temperature. After feeding, we need to heat the reactor for pyrolysis. When the temperature reaches up to 200 ℃, oil gas will generate. Also, there will be a lot of combustible gas, which will be purified to recycle as heating fuel. That is to say, you can stop to heat the reactor with fuel in 2 hours. Meanwhile, the oil gas will enter the manifold to separate as light oil and heavy oil. Then the light oil gas will be liquefied in a condenser and collected into the oil tank; while the other part will drop into the slag tank. The whole pyrolysis process will last 7-8 hours.
The carbon black can be collected when the temperature cools down to 30℃. But it takes 7-8 hours for natural cooling. And then discharge the carbon black and steel wire manually. While we also design a water cooling system to lower the temperature soon. For the continuous plant, it can discharge while feeding.
5. De-dusting System
This system is designed to remove the harmful components in the residual gas. Generally, it includes a spray tower, flue condenser, etc. But it can be customized according to your local environmental policy. Here is a video for your reference.
Beston Machinery has quality pyrolysis equipment for sale. We have more than 30 successful cases in the UK, India, the Philippines, Indonesia, Canada, Nigeria, South Africa, etc. Besides, we keep updating our products to offers batch, semi-continuous, and fully continuous plants to choose from. Also, our after-sales system is getting mature with 8 overseas offices. So please feel free to contact us for quality products and services.