Small Pyrolysis Machine Design

Small Pyrolysis Machine

Small pyrolysis machine is more affordable for investors. Beston’s small scale pyrolysis equipment can process 5 to 10 tons of raw materials per batch. We have successfully installed small pyrolysis plants in Dominica, Hungary, Korea, Indonesia, etc. If you are new in this business or have a limited budget or raw materials, you can contact Beston Machinery for more details about small pyrolysis unit.

Small Pyrolysis Machine to Indonesia
Small Pyrolysis Machine to Indonesia
Pyrolysis Plant in Korea
Small Pyrolysis Plant in Korea

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Beston Small Pyrolysis Machine Design

Actually, Beston Machinery has developed four models of pyrolysis equipment for sale with a daily capacity of 6 to 24 tons. The small pyrolysis machine here refers to BLJ-10 and BLJ-6. Please check more parameters from the table below.

Small Pyrolysis Machine Design
Small Scale Pyrolysis Plant Design
Model BLJ-6 BLJ-10 BLJ-16 BLL-20
Daily Capacity 6T 8-10T 15-20T 20-24T
Working Method Batch Semi-Continuous Fully Continuous
Raw Materials Waste Tyre, Plastic, Rubber, Oil Sludge, etc.
Reactor Size D2.2*L6.0m D2.6*L6.6m D2.8*L7.1m D1.4*L11m
Pattern Horizontal & Rotary
Heating Materials Charcoal, Wood, Fuel Oil, Natural Gas, LPG, etc.
Total Power 24kw/h 30kw/h 54kw/h 71.4kw/h
Floor Area (L*W*H) 30*10*8m 30*10*8m 40*10*8m 45*25*10m
Operating Pressure Normal Pressure Constant Pressure
Cooling Method Water Cooling
Service Life 5-8 Years

As shown from the table, you will find the small scale pyrolysis unit works in batches. That’s why we also call it a batch pyrolysis plant. Let’s see the working process of the small pyrolysis plant.

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Working Process of Batch Pyrolysis Plant

For batch pyrolysis system, you don’t need to buy much pre-treatment equipment. Just put the raw material into the pyrolysis reactor manually or with a feeder. After feeding, heat the reactor to a certain working temperature and then the oil gas will be generated. Then the oil gas will enter the gas separator to separate heavy oil and pyrolysis oil. The unliquefied combustible gas goes to the hydroseal. After desulfuration and purification, it can be used to heat the reactor. Meanwhile, the exhaust gas will go through the flue condenser to cool down and be purified with spray tower, water washing, ceramic ring adsorption, etc. After the reactor cools down, you can discharge the carbon black.

Batch Pyrolysis Reactor
Small Pyrolysis Reactor
Condensing System in Hungary
Condensing System in Hungary

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Why Invest In Small Scale Pyrolysis Unit?

Low Cost

The process is almost automatic. Generally, 3 to 5 workers can run the small pyrolysis plant smoothly. Except for lower pyrolysis machine price, you can also spend less money on other equipment, space, construction work, etc. In this way, you can lower the initial investment cost.

Promising Market

Taking tyre pyrolysis plant as an example, you can get pyrolysis oil, carbon black, steel wire and combustible gas. And all these products can be sold directly to bring you great benefits. Here is a table showing you the wide applications.

Pyrolysis Fuel Oil
Application of Fuel Oil
Carbon Black
Carbon Black Uses

End Products Proportion Applications
Pyrolysis Oil 35%-50% 1. Sell directly
2. Reprocessed into non-standard diesel by oil distillation machine
3. As fuel for iron factory, power plant, cement factory, restaurant, etc.
Carbon Black 30%-35% 1. Blended with asphalt to make road
2. Reprocessed into quality carbon by carbon black grinding equipment
3. Blended with coal to make coal briquette for heating
Steel Wire 8%-15% 1. Sell directly
2. Making steel bloom by hydraulic press-packing
Combustible Gas 8%-15% Alternative fuel to heat the reactor

Obviously, you can get returns from your small pyrolysis machine soon.

Beston Machinery has focused on waste recycling equipment for years. Especially, we have helped more than 20 customers from Europe, Africa, Asia, with their pyrolysis plants, including batch, semi-continuous and fully continuous pyrolysis systems. They are used to process oil sludge, rubber, plastic, as well as old tires. But different customers have different waste pyrolysis plant solutions on the basis of the real conditions. With rich experience and professional team, we believe you will enjoy cooperating with us!

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