Small pyrolysis machine is more affordable for investors. Beston’s small scale pyrolysis equipment can process 5 to 10 tons of raw materials per batch. We have successfully installed small pyrolysis plants in Dominica, Hungary, Korea, Indonesia, etc. If you are new in this business or have a limited budget or raw materials, you can contact Beston Machinery for more details about small pyrolysis unit.
Beston Small Pyrolysis Machine Design
Actually, Beston Machinery has developed four models of pyrolysis equipment for sale with a daily capacity of 6 to 24 tons. The small pyrolysis machine here refers to BLJ-10 and BLJ-6. Please check more parameters from the table below.
|Working Method||Batch||Semi-Continuous||Fully Continuous|
|Raw Materials||Waste Tyre, Plastic, Rubber, Oil Sludge, etc.|
|Pattern||Horizontal & Rotary|
|Heating Materials||Charcoal, Wood, Fuel Oil, Natural Gas, LPG, etc.|
|Floor Area (L*W*H)||30*10*8m||30*10*8m||40*10*8m||45*25*10m|
|Operating Pressure||Normal Pressure||Constant Pressure|
|Cooling Method||Water Cooling|
|Service Life||5-8 Years|
As shown from the table, you will find the small scale pyrolysis unit works in batches. That’s why we also call it a batch pyrolysis plant. Let’s see the working process of the small pyrolysis plant.
Working Process of Batch Pyrolysis Plant
For batch pyrolysis system, you don’t need to buy much pre-treatment equipment. Just put the raw material into the pyrolysis reactor manually or with a feeder. After feeding, heat the reactor to a certain working temperature and then the oil gas will be generated. Then the oil gas will enter the gas separator to separate heavy oil and pyrolysis oil. The unliquefied combustible gas goes to the hydroseal. After desulfuration and purification, it can be used to heat the reactor. Meanwhile, the exhaust gas will go through the flue condenser to cool down and be purified with spray tower, water washing, ceramic ring adsorption, etc. After the reactor cools down, you can discharge the carbon black.
Why Invest In Small Scale Pyrolysis Unit?
The process is almost automatic. Generally, 3 to 5 workers can run the small pyrolysis plant smoothly. Except for lower pyrolysis machine price, you can also spend less money on other equipment, space, construction work, etc. In this way, you can lower the initial investment cost.
Taking tyre pyrolysis plant as an example, you can get pyrolysis oil, carbon black, steel wire and combustible gas. And all these products can be sold directly to bring you great benefits. Here is a table showing you the wide applications.
|Pyrolysis Oil||35%-50%||1. Sell directly
2. Reprocessed into non-standard diesel by oil distillation machine
3. As fuel for iron factory, power plant, cement factory, restaurant, etc.
|Carbon Black||30%-35%||1. Blended with asphalt to make road
2. Reprocessed into quality carbon by carbon black grinding equipment
3. Blended with coal to make coal briquette for heating
|Steel Wire||8%-15%||1. Sell directly
2. Making steel bloom by hydraulic press-packing
|Combustible Gas||8%-15%||Alternative fuel to heat the reactor|
Obviously, you can get returns from your small pyrolysis machine soon.
Beston Machinery has focused on waste recycling equipment for years. Especially, we have helped more than 20 customers from Europe, Africa, Asia, with their pyrolysis plants, including batch, semi-continuous and fully continuous pyrolysis systems. They are used to process oil sludge, rubber, plastic, as well as old tires. But different customers have different waste pyrolysis plant solutions on the basis of the real conditions. With rich experience and professional team, we believe you will enjoy cooperating with us!