Continuous tyre pyrolysis plant is very popular among investors. It can work for 24 hours a day without a stop to save time and fuel cost. Meanwhile, it is very easy and effective to operate. Beston continuous pyrolysis plant is designed to process 20 to 24 tons of raw material a day, while it only requires 3 to 5 workers. Moreover, it is easy to transport and install because of its modular design. Most of our customers praise it highly while checking the trial plant in our factory. Welcome to come and visit us on site!
Beston Continuous Pyrolysis Plant Design
Our fully continuous pyrolysis plant is able to process old tires, plastic, rubber and oil sludge. And continuous tyre pyrolysis plant is the most common one. Here are the layout design and more parameters for your reference.
|Daily Capacity||20-24 T|
|Working Method||Fully Continuous|
|Raw Materials||Tyre, Waste Plastic, Rubber, Oil Sludge|
|Reactor Size||D1.4*L11 m|
|Heating Materials||Charcoal, Wood, Fuel Oil, Natural Gas, LPG, etc.|
|Floor Area (L*W*H)||45*25*10m|
|Operating Pressure||Constant Pressure|
|Cooling Method||Water Cooling|
|Service Life||5-8 Years|
Uniqueness of Fully Continuous Pyrolysis Plant
Continuous pyrolysis plant works for 24 hours a day. Compared to batch pyrolysis plant, it can discharge while feeding to save your time on cooling down.
Generally, a continuous pyrolysis system can work for 5 to 6 days to save fuel to preheat the reactor.
Easy to Transport & Install
Beston continuous pyrolysis equipment is of modular design. So it requires less construction works to reduce your investment cost. Also, it is very easy to transport to lower the damage in transport. As you can see from the pictures below, we numbered each part to make it clear to install.
Long Service Life
The continuous plant employs a horizontal pyrolysis reactor, which is designed with a “U-shape” tube inside. Besides, it is not heated by the fire directly. It can improve the pyrolysis efficiency and prolong the service life of the reactor.
Our continuous pyrolysis machine can process 20 to 24 tons of raw materials a day. It is more effective. So if you have a large number of old tires to dispose of, a continuous tyre pyrolysis plant will be the most cost-effective solution for you.
Of course, it is more expensive than the small pyrolysis machine. In addition, if you have a fully continuous pyrolysis plant, you have to employ some pre-treatment equipment, such as dryer, crusher, wire drawing machine, tyre shredder, etc. We can equip all this equipment for you according to your needs.
How Does Continuous Waste Tyre Pyrolysis Plant Work?
As mentioned above, the continuous system has strict requirements for feeding raw material. For example, you need a wire drawing machine to pull wires out first and cut into small pieces into 2 cm for tyre recycling. This is different from the batch pyrolysis machine, for which you can even put the whole tire inside.
2. Feeding System
The feeding system for a fully continuous tyre pyrolysis plant is automatic. Obviously, it can greatly save your labor force input. Also, it will be more effective to save your time.
3. Pyrolysis Process
After feeding, you can fuel the chamber to heat the reactor. The fixed reactor design makes the temperature rise and pyrolysis react quickly. When the temperature reaches 200 degrees, oil gas will be generated and enter the gas separator. Then the heavy components will be collected in the sludge oil tank, while the light oil gas will go through oil condenser to be liquefied. Meanwhile, the unliquefied hot gas enters the hydroseal for desulfuration and purification. After that, the purified combustible gas will be reused to heat the reactor to lower your tyre pyrolysis plant cost.
Here is a video for your reference.
4. De-dusting System
While the tail gas will go through the condenser system to cool down and then be purified by the powerful spray tower. Generally, the de-dusting system is equipped with water washing, water spray, ceramic ring adsorption, activated carbon adsorption, etc. And we will design this system on the basis of your local emission standard.
The discharging system is also automatic. You can collect carbon black and steel wire from the discharging system during the pyrolysis process. And with a water cooling system, it can make sure your working condition safe.
You may find that the continuous waste tyre pyrolysis plant is easy and safe to operate. In general, 3 to 5 workers can handle the whole plant. However, the daily capacity can reach up to 24 tons. In addition, it is more efficient and energy-saving. So if you want more details, please contact us now! We are looking forward to your coming.