Tyre pyrolysis plant aims to reduce the black pollution we are facing. Meanwhile, it can bring investors great benefits. Currently, Beston has successfully exported waste tire pyrolysis equipment in many countries, such as the UK, Indonesia, South Africa, Jordan, Brazil, Canada, Turkey, etc. Below are some of our successful cases.
Beston Successful Cases of Tyre Pyrolysis Plant
Hot Product – Tyre Pyrolysis Machine
Currently, Beston Machinery has 4 models of scrap tyre pyrolysis plant for sale. Besides, we have batch, semi-continuous and fully continuous designs to choose from. Below are more parameters for your reference.
|Working Method||Batch||Semi-Continuous||Fully Continuous|
|Raw Materials||Waste Plastic, Tyre, Rubber, Oil Sludge|
|Pattern||Horizontal & Rotary|
|Heating Materials||Charcoal, Wood, Fuel Oil, Natural Gas, LPG, etc.|
|Floor Area (L*W*H)||30*10*8m||30*10*8m||40*10*8m||45*25*10m|
|Operating Pressure||Normal Pressure||Constant Pressure|
|Cooling Method||Water Cooling|
|Service Life||5-8 Years|
End Products of Waste Tyre Pyrolysis Plant
Generally, you can get pyrolysis oil, carbon black, steel and combustible gas. And you can use or sell these products to make benefits. Here is a table for you to know how can tyre recycling business bring you benefits.
|End Products||Proportion||Applications||Marketing Quotation|
|Pyrolysis oil||45%||1. Sell directly
2. Reprocessed to diesel or gasoline by oil distillation machine
3. Use as fuel directly
6500-7000 RMB/T (after reprocessed)
|Carbon Black||35%||1. Sell directly
2. Reprocessed into high quality carbon by the carbon black grinding equipment
3. Making carbon brick by the briquetting equipment
1600-1700 RMB/T (after reprocessed)
|Steel Wire||12%||1. Sell directly
2. Make steel bloom by hydraulic press-packing
|Combustible Gas||8%||Alternative fuel to heat the furnace||Save your fuel cost|
Why Is Beston Tyre Pyrolysis Plant Popular?
As mentioned, we have helped 20+ customers with their waste tire pyrolysis projects. So why choose Beston Machinery?
1. Advanced Tyre Pyrolysis Technology
Hige Oil Yield & Long Service Life
Beston has its own factory and professional R&D team to keep updating the pyrolysis technology. So the oil yield can reach up to 45-50%. Besides, we use high standard steel to prolong the service life of the reactor. Also, it will reduce the failure rate. It is proved that Beston tyre pyrolysis equipment can serve 5 to 8 years. So in the long term, it is very cost-effective.
Eco-friendly & Safe Design
Beston tyre pyrolysis equipment has been exported to the UK, Romania, and more European countries. Because we use multiple dedusting systems to make sure our plant can meet the EU emission standards. Besides, you will find a serious system to protect the workers’ security. For example, there is a casing to keep workers from high temperatures. Also, we design an emergency button to stop danger immediately if necessary.
2. Various Options & Customized Business Plan
As mentioned, we have batch, semi-continuous and fully continuous tyre pyrolysis plants to choose from. In addition, the capacity ranges from 6 to 24 tons a day. Moreover, we will offer you a customized waste tyre recycling business plan according to your conditions.
Unique Pyrolysis Reactor Design
Beston has two kinds of pyrolysis reactor designs, rotary and horizontal. The former one is used in batch and semi-continuous pyrolysis plants; while the latter is often employed in a continuous tyre pyrolysis plant. In addition, the rotary one has adopted a direct-fired heating system, which is fast. While the continuous plant uses a U-shaped tube inside to prolong the pyrolysis time and efficiency.
3. Reasonable Price
Beston is a top tire pyrolysis plant manufacturer in China, which means we design, manufacture and sell directly. Obviously, you will get a fair tire recycling plant price. Besides, a quality pyrolysis machine will save your money for maintenance. Moreover, Beston products are energy-saving. For example, the pyrolysis oil plant will recycle the combustible gas as fuel to heat the reactor. So it will increase your profits.
4. Full Service System
- Professional sales consulting service — Offer you the most suitable business plan on the basis of your budget, the raw materials you will process, etc.
- Multilingual team — There are no communication problems wherever you are from.
- Specialized R&D engineers — Keep updating pyrolysis technology and upgrading your plant. So if you are urgent to upgrade your existing plant, please contact us now!
- 8 overseas offices & 60+ after-sales engineers — Respond quickly and solve your problems soon.
Top Tyre Pyrolysis Plant Manufacturer — Beston Group
Beston Machinery aims to be one of the leading pyrolysis oil plant manufactures in the world. So we keep improving our products and service.
1. Employ advanced pyrolysis technology and high-quality materials.
2. Make the pyrolysis machine more powerful. For example, except waste tires, it can also process waste plastic, rubber and oil sludge, etc. Especially, we have a new design “One pyrolysis system with two reactors”, which can process two different kinds of waste materials at the same time.
3. We provide perfect after-sales service from shipping, installation, after-sales tracking service, product update service, etc.
All these factors make Beston win a great reputation among clients all over the world. And we are looking forward to serving you at any time. Welcome to contact us!
Other Parts of Waste Tire Pyrolysis Plant
1. PLC Control System
The Beston waste tyre pyrolysis machine has introduced the advanced PLC control system. In addition, our company also can provide different PLC control systems with high, medium, low price according to the requirements of clients. So it will realize the thoroughly intelligent operation. By this method, it can not only make tyre pyrolysis machine more stable but also can provide more choices for our clients.
The tyre pyrolysis system has a condenser system to make the oil out. Also, it can further guarantee and increase the oil yield and make maintenance easy.
3. Discharge System & Dedusting System
Both the small pyrolysis machine and continuous plant are equipped with a fully sealed discharge system. It can greatly reduce fly ash and also improve safety. For example, the machine has been installed the tail gas burning machine, dedusting system to remove sulfur components. The discharge system has adopted the unique spay dedusting system. The whole working process runs under the condition of no odors, no smoke, and it has good security and environmental protection.
Tyre Pyrolysis Process Description
The waste tyre to oil process is a technology of thermophilic anaerobic treatment. Below is the detailed process description.
Firstly, the pieces of waste tires will be conveyed to the reactor for higher temperature pyrolysis through the sealed screw conveyor.
Secondly, there are oil gas and carbon black generating in the pyrolysis furnace with the increasing reactor’s temperature. Meanwhile, you can collect the carbon black directly. Then the oil gas will rise under the function of airflow and enter the manifold. With the use of the manifold, we can separate the heavy oil from the light gas.
In order to extract higher quality fuel oil, our tyre pyrolysis plant has been equipped with a horizontal condenser system of higher quality and top technology. Therefore, the light gas will be thoroughly liquefied into fuel oil and collected directly by the oil tank. Moreover, we also developed a “three-in-one” condenser system, which is easy to install and land-saving. However, there is some combustible gas after processing by a hydroseal system. Meanwhile, we will reuse the combustible gas as heating energy to save your fuel costs. Therefore, the whole tyre recycling system is almost self-sufficient and eco-friendly.
Tips for Running A Waste Tire Pyrolysis Plant
1. Suitable Size of Raw Materials
In order to ensure the product quality and working efficiency, the sizes of raw materials should be smaller than 50mm. Except for the high-quality tyre pyrolysis plant for sale, we can also provide a shredder if the diameter of the waste tyre is larger than 1200 mm. Besides, we also have dryer, different feeding systems to choose from. So what you need do is to contact us and inform us of your requirements.
2. Proper Temperature
When the temperature of the pyrolysis reactor is between 250℃ and 280℃, you will get the highest oil yield. In general, the highest temperature of the reactor is about 350℃.
3. Safe Operating Rule
Each time, every operator should wear the fire protective clothing and fire protection gloves in case of the fire occurrence before discharging. In addition, please do not open the feeding port and slag outlet during the pyrolysis process. No matter what kind of plants you will run, the safety will go first. Beston can help you with operation training.
However, if there is something dangerous happening, there is an emergency button to stop the plant immediately. Moreover, Beston tire recycling plant is always under the fully-sealed condition to avoid explosion accidents.
Except for top-quality waste pyrolysis machines for sale, Beston Machinery also offers service of product maintenance and updates. So if you have any questions about the waste tyre pyrolysis plant, welcome to contact us!