Beston tyre pyrolysis plant is mainly designed to be used in the treatment of current quite serious black pollution. The pyrolysis machine, with the world class design and technology, can not only solve the environmental pollution, but also turn black pollution to higher value products, such as fuel oil, carbon black, etc.
Tyre pyrolysis process description
The waste tyre pyrolysis process is a technology of thermophilic anaerobic treatment, and the whole process can be briefly introduced from four parts.
At first, through the sealed screw conveyor, the pieces of waste tyre will be conveyed to reactor for a higher temperature pyrolysis.
Then, with the increasing of reactor’s temperature, there are oil gas and carbon black generating in the pyrolysis furnace. The carbon black can be collected directly, and under the function of air flow, the oil gas will rise and enter the manifold. At this stage, the oil gas will be also divided into two parts basing on the weight. The heavy materials will drop down into the heavy oil tank directly, while the light gas will enter manifold for further process.
For the purpose of extracting higher quality fuel oil, our tyre pyrolysis plant has been equipped with horizontal condenser system of higher quality and top technology. Therefore, the light gas will be thoroughly liquefied into fuel oil and collected directly by the oil tank.
However, it is inevitable that there are some light oil gas that can not be liquefied. Due to the higher caloric value, this part of materials, called combustible gas and after processed to remove the sulfur components by hydroseal system, can be recycled to heat furnace replacing traditional fuel directly. By this method, the whole pyrolysis tyre recycling system can save much energy consumption, reduce the emission of tail gas, protect the environment.
End product of Beston waste tyre pyrolysis plant for sale
|End Products||Proportion||Applications||Marketing Quotation|
|Fuel oil||35% – 45%||1. Can be sold directly
2. Repressed into diesel or gasoline by oil distillation machine
3. Can be used as fuel directly
6500-7000RMB/T( after reprocessed)
|Carbon Black||35%||1. Can be sold directly
2. Reprocessed into high quality carbon by the carbon black grinding equipment
3. Making carbon brick by the briquetting equipment
|Steel Wire||12%||1. Can be sold directly
2. Make steel bloom by hydraulic press-packing
|Combustible Gas||8%||Can be recycled as fuel to heat the furnace|
What should we notice about the waste tyre pyrolysis machine?
1. In order to ensure the production quality and working efficiency, the sizes of raw materials should be smaller than 50mm. Thus, scrap tyre pyroylysis plant should be installed shredder as pretreatment device if the diameter of waste tyre is larger than 1200mm.
2. When the temperature of pyrolysis reactor is between 250℃ and 280℃, the machine will reach the highest oil yield. In general, the highest temperature of reactor is about 350℃.
3. Each time, before discharging, every operator should wear the fire protection clothing and fire protection gloves, in case of the fire occurrence and operators burn.
4. During the normal waste tire pyrolysis process, including the commisioning process, it is not allowed to open the feeding port and slag outlet, and not to mention the second feeding.
5. The whole working process of waste recycling plant runs under the fully sealed condition, so as to avoid air entering furnace and happening explosion accident.
Unique design of Beston tyre recycling pyrolysis plant for sale
In order to maintain the profit of each client, Beston Machinery has designed two kinds of pyrolysis reactors that have their own unique operating structure: the one is the furnace that can rotate in 360°, the other one is the fixed furnace. Next I will give a description in this respect.
1. Firstly, the former has a small floor space, so it has a lower cost; then, the former can rotate in 360°, so that the surface of the reactor can be heated uniformly, which can increase the pyrolysis efficiency; in addition, the uniform heating can extend the service life of the reactor, so as to save the investment; finally, this kind of reactor has a simple structure and strong adaptation. So this type design is suitable for many related small manufacturers with a lower investment.
2. The fixed furnace can keep running for 24 hours, which has realized the fully continuous working pattern and had a higher working efficiency; moreover, this kind of furnace can support heat energy by itself, so as to largely reduce the consumption of traditional fuel and decline the cost; the continuous heating can speed up the tyre pyrolysis that can increase the working efficiency and have a higher oil yield. By this method, it can create higher profits for the client.
|Working method||Batch||Semi-continuous||Fully continuous|
|Raw materials||Waste tire, plastic, rubber, oil sludge, medical waste|
|Reactor size||D2.2*L 5.1m||D2.8*L6.2 m||D2.8 *L7.1 m||L12.5*W2.2*H2.5m|
|Pattern||Horizontal & rotary||Not rotary type|
|Heating materials||Charcoal, wood, fuel oil, natural gas, LPG, etc.|
|Total power||24 kw/h||30 kw/h||54 kw/h||53.6kw/h||62kw/h||84kw/h|
|Floor area (L*W*H)||20*10*10 m||25*15*10 m||25*15*10 m||20*15*10m||33*15*10m||33*15*10m|
|Operating pressure||Normal pressure||Constant pressure|
|Cooling method||Water cooling|
|Service life||5-8 years|
Remarkable technology applied in Beston tire pyrolysis plant
1. The tyre pyrolysis plant has adopted the international initial and the newest heating structure, which is different from the traditional patterns, such as the direct fired heating(heating fast, but shorter service life of reactor), or the wind heating structure(longer service life of furnace, but slower heating speed). Beston tire pyrolysis machine has combined the advantages of both sides, so the machine not only has a longer service life of the furnace, but also can largely increase the clients’ working efficiency and reduce the production cost.
2. The tyre waste pyrolysis machine designed by Beston Group has introduced the advanced PLC control system. In addition, our company also can provide the different PLC control systems with high, medium, low price according to the requirements of clients, so as to realize the thoroughly intelligent operation. By this method, it can not only make our tyre pyrolysis machine become more standardization and internationalization, but also can provide more choices for our clients.
3. The whole equipment has equipped with the perfect discharge system, and the machine belongs to eco-friendly project. For example, the machine has been installed the tail gas burning machine, dedusting system to remove sulfur components. The discharge system has adopted the unique spay desusting system. The whole working process runs under the condition of no odors, no smoke, and it has a well security and environmental protection.
4. The machine has realized the international initial running form with a full range. Our tyre pyrolysis plant can be divided into three differtent patterns: bitch tire pyrolysis machine(manual feeding), semi-continuous machine(automatic feeding, 2-3 furnace per day), fully continuous machine( working for 24 hours, fully automatic working pattern). Multiple designs of the machine can reduce the cost and increase working efficiency, and it can also resolve the difficult issues of the whole industry, so that the entire industry has made a qualitative leap and realized the real sense of the marketization, industrialization operation.
5. The tyre pyrolysis system has used the advanced condenser system, which can further guarantee and increase the oil yield of the machine, and it is easier to maintaining and adjustment of the machine.
6. Beston waste tire pyrolysis machine has been equipped with the different professional catalysts according to the requirements of clients. The catalysts can purify the color of the fuel oil, improve the quality of oil. In this case, the end products can create higher profits for the clients.
Best Waste Tyre Pyrolysis Plant Manufacturer – Beston Group
Beston Machinery Company, as one of the leading tyre pyrolysis plant manufactures and suppliers in the world, has invented the newest pyrolysis plant with advanced technology and high quality. In addition to waste tyres, the waste pyrolysis machine supplied by Beston also can process waste plastic, oil sludge, and even medical wastes. Thus sometimes it also can be called the waste plastic and tyre pyrolysis plant. After sustained accumulation and improvement, our new-generation tyre recycling plant for sale has been released publicly. What’ more, with the outstanding production quality, good reputation, and almost perfect sales service, Beston Group has stood out from numerous waste tyre pyrolysis plant suppliers and kept a dominated status in the international market.
In recent years, Beston tyre pyrolysis plant has been exported to many foreign countries, such as Brazil, Russia, Jordan, Ukraine, Uzbekistan, Europe, Indonesia, Australia, etc. Now, our tyre waste recycling plant has become a famous brand in the international market. If you are want to get detailed information, please contact us as soon as possible, we will help you create higher profits with the lower investment.