Waste Tyre Recycling Plant Design

Waste Tyre Recycling Plant

Waste tyre recycling plant is a profitable business opportunity, which is also good for the environment. Beston Machinery has its own factory and R&D team to offer quality tire shredder and pyrolysis equipment for sale. Also, we have 20+ tire recycling plants run successfully in countries like Canada, the UK, Indonesia, Brazil, the Philippines, South Africa, etc. Moreover, we have developed a full after-sales system with 60+ professional engineers and 8 overseas offices to serve you. Welcome to contact us for more details!

Waste Tyre Recycling Plant in Jordan
Tire Recycling Plant in Jordan
Waste Tyre Recycling Plant Canada
Tyre Recycling Equipment to Canada
Waste Tyre Recycling Machine to South Africa
Shipping to South Africa

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Main Tyre Recycling Equipment

Some investors just employ tyre shredding machines for business. While some use shredder as a part of the tyre recycling plant. On this basis, they would like to have a tire pyrolysis machine for higher profits. Beston mainly offers tire pyrolysis recycling machine with shredder, wire drawing machine, etc. as auxiliary equipment. Below are the layout design and main parameters.

Waste Tyre Recycling Plant Design
Waste Tyre Recycling Plant Design
Model BLJ-6 BLJ-10 BLJ-16 BLL-20
Daily Capacity 6T 10T 15-20T 20-24T
Working Method Batch Semi-Continuous Fully Continuous
Raw Materials Waste Plastic, Tyre, Rubber, Oil Sludge, etc.
Reactor Size D2.2*L6.0m D2.6*L6.6m D2.8*L7.1m D1.4*L11m
Pattern Rotary Horizontal
Heating Materials Charcoal, Wood, Fuel Oil, Natural Gas, LPG, etc.
Total Power 24kw/h 30kw/h 54kw/h 71.4kw/h
Floor Area (L*W*H) 20*10*10m 25*15*10m 25*15*10m 45*25*10m
Operating Pressure Normal Pressure Constant Pressure
Cooling Method Water Cooling
Service Life 5-8 Years

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How to Make Money from Waste Tyre Recycling Plant?

If you have a tyre shredder, you can get shredded tires with different sizes, for example, crumb rubber. You can choose the size according to your needs. For example, the batch pyrolysis plant is available for processing whole tires (smaller than 1200 cm). However, the size should be smaller than 20 mm when you employ an automatic feeder. Through the pyrolysis process, you can get pyrolysis oil, carbon black, steel wire and combustible gas. You can check the uses of the end products from the table below.

Tyre Shredder
Tyre Shredding
Tyre Pyrolysis
Pyrolysis Machine

End Products Proportion Applications
Pyrolysis oil 35-45% 1. Used as fuel to heat the pyrolysis reactor
2. Reprocessed into diesel or gasoline by oil distillation machine, which can be used in heavy industries such as steel, iron and boiler factories, ceramics, power, chemical industries.
Carbon Black 30-35% 1. Used as construction material or low-grade fuel or as filler in the rubber industry, paints and coatings, ink production and other industrial applications
2. Making carbon brick by briquetting equipment and sell
Steel Wire 8-15% 1. Sell directly
2. Making steel bloom by hydraulic press-packing
Combustible Gas 8-15% Alternative fuel to heat the reactor to lower your cost

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Why Choose Beston Waste Tyre Recycling Plant?

1. Various Options to Choose From

As mentioned above, Beston has different tyre recycling equipment to choose from. As for pyrolysis machine, we have batch, semi-continuous and fully continuous pyrolysis plants for sale, which can process 6 to 24 tons of old tires per day per unit. In addition, we can equip shredder, dryer, wire drawing machine, oil distillation machine, etc. if you need. The tyre recycling solution is flexible and customized. Of course, you can trust Beston quality, whose reactor is made of 16 mm Q245r steel to prolong the service life.

Tyre Shredder
Tyre Shredder
Tyre Recycling Business Plan
Tyre Recycling Machine
Distillation Machine
Distillation Machine

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2. Rich Experience & Professional Team

Beston Machinery has years of experience in designing, manufacturing, exporting and installing tyre recycling plant. We have more than 20 successful cases around the world. Besides, we have a professional team to upgrade products constantly to save your time and money. More than that, Beston is a multilingual team, which is accessible to Chinese, English, Spanish, Russian, etc. So you will never worry about communication.

Waste Tyre Recycling Plant in Turkey
Waste Tyre Recycling Plant in Turkey
Tyre Recycling Plant in Brazil
Tyre Recycling Plant in Brazil
Tyre Recycling Machine to Uganda
Tyre Recycling Machine to Uganda

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3. Promising Business Opportunity

Our waste tyre recycling plant uses old tyres as raw material to lower the investment costs. However, the end products are of great demand in the market to bring you high profits. Moreover, it is energy-saving and eco-friendly, which is a burgeoning industry. That’s why more and more investors pay much attention to tire recycling business.

4. Full Service

As an outstanding waste tyre recycling plant manufacturer, Beston always offers customers the best pre-sales and after-sales service, including on-site installation, training, testing, regular visiting, warranty, etc. So you can get a customized tyre recycling business plan. Moreover, we have developed 8 overseas offices with more than 60 engineers. So you can trust us.

Waste Tyre Recycling Plant in the UK
Waste Tyre Recycling Plant in the UK
After Service in Indonesia
After Service in Indonesia

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Successful Cases of Beston Tyre Recycling Plant

In recent years, our waste tyre recycling projects have made great successes around the world. For example, our tyres recycling plant has been exported to Brazil in 2014. Besides, our waste tyre recycling machine had been exported to Jordan in 2015. Then we have a 10 -ton waste tyre recycling plant installed in Indonesia in 2016. Moreover, we also installed tyre recycling systems in South Africa in 2017 and 2018. In the same year, Beston tyre recycling machines in Turkey was put into use. Also, we have exported tire recycling plants to the UK, the Philipines, Romania, Canada, Uganda, etc.

Tire to Oil Plant in Turkey

Tyre Recycling Plant in Turkey Was Put Into Use

The tyre recycling plant in Turkey was successfully put into use in January 2019. This plant employs two batch pyrolysis ...
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BLJ-10 Tyre Recycling Equipment to South Africa

Tyre Recycling Machines to South Africa

In the latter half year of 2018, Beston has exported to two sets of tyre recycling machines to South Africa ...
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Waste Pyrolysis Machine to Canada

Beston Waste Pyrolysis Machines Shipping to Canada

Several days ago, the waste pyrolysis equipment for our Canadian clients was shipped from the port. The waste pyrolysis plant ...
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Waste Tyre Pyrolysis Plant in the UK

Waste Tyre Pyrolysis Plant In the UK Under Construction

Good news! The BLJ-16 waste tyre pyrolysis plant from Beston Machinery is being installed in the UK. From the pictures, ...
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Waste Tyre Recycling Process Description

Pre-treatment System

We equip a thread-rolling machine to pull out steel wire first. Then there will be a shredder machine to make old tires into small pieces to improve efficiency. After that, the small granules will be conveyed to the reactor by an automatic feeding system. But if you choose a batch tire recycle plant, you will not need a shredder machine. Except for the tyre to oil machine, we also have pre-treatment equipment for you.

Pyrolysis System

Pyrolysis is a higher temperature decomposition reaction. When the temperature reaches 100℃, the pyrolysis starts and then oil gas generates. Then the oil gas will be separated as heavy particles and light oil gas. The heavy oil will be stored in the heavy oil tank, while the light oil gas will be liquefied by the condenser. Meanwhile, combustible gas will be recycled to heat the furnace after being purified with hysroseal. And the automatic discharge system will collect the carbon black after cooling.

Tyre Recycling Process
Tyre Recycling Process

De-dusting System

This system is designed to clean the off-gas to meet the emission standard. In general, we have water spray tower, circular adsorption, activated carbon, etc. Through this system, the tail gas will be cooled down. Also, it will remove the hazardous substance inside. That’s why Beston tyre recycling plant is eco-friendly to the environment.

Conclusion

Beston Machinery offers complete tyre recycling solution, customized business plan, quality equipment, and full service. Besides, we have rich experience, own factory and professional team to serve you from pre-sales to after-sales. If you have any questions, please contact us now!

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