Waste plastic recycling plant for sale has been an important method to realize renewable resources in recent years. In general, the used plastic includes the plastic film (including plastic packaging bags and plastic sheeting), plastic wire and weaving, foam products, plastics boxes, etc. The newest waste plastic recycling machine for sale developed by Beston has displayed the newest recycling technology and the models of waste plastic recycling plant, and it also has an important signification. Beston Machinery Company, as one of the greatest plastic recycling machine manufacturers, has adopted the newest recycling technology and machinery to process these plastic materials into higher value products passing through shred, melt and pyrolysis. Beston waste plastic recycling system can be widely applied to large-scale, large-volume recycling of post-consumer, post-commercial, and post-industrial plastic scrap.
Generally, the complete waste plastic recycling system for sale designed by Beston includes two methods: plastic granules making machine & plastic to oil pyrolysis machine. As for the two kinds of recycling systems have their own unique characteristics, so next, we will give the description as following.
Waste plastic pyrolysis machine for sale
Pyrolysis of plastic to fuel oil and carbon black is an important step to realize waste plastic recycling, which can not only thoroughly resolve the pollution caused by waste plastic, but also can turn used plastic waste into treasures. After processed by plastic recycling and pyrolysis plant, the waste plastic can be converted to fuel oil, carbon black and some combustible gas.
As long as we mention the waste plastic pyrolysis plant, the pyrolysis process, the value created by the pyrolysis of plastic waste, and the investment of the whole machine are the most important factors for most plastic pyrolysis plant manufacturers. The core question is whether the investment and the income can keep balance or not. In order to obtain the high-quality products and surpass the other waste plastic pyrolysis plant suppliers, Beston has kept the constant improvement and innovation, and aims to help clients get the highest profits with the lowest cost. Next, we display the unique characteristics of our plastic pyrolysis equipment from the following different aspects:
How dose the waste plastic pyrolysis plant run with high efficiency?
As for this topic, we can talk about it from four parts:
1. Pretreatment: pre-treatment is a necessary step during the waste plastic recycling process. Firstly, we should use the dryer to remove the residual moisture of the raw materials to make sure the quality of the end products. Then if the waste plastic is hard and large, the machine also should be equipped with the crusher to cut them into smaller plastic pieces. The perfect pretreatment can lay a solid root for the subsequent process.
2. Feeding: the whole waste plastic recycling equipment for sale has been equipped with the fully automatic raw materials conveyor and feeding system. After the process of pretreatment, the raw materials will be transported to the pyrolysis furnace directly without manual strength, which can greatly improve the working efficiency.
3. Pyrolysis process: during this procedure, the raw materials will pass through the high temperature pyrolysis; oil gas and carbon black generation; carbon black collection; oil gas further processing. In order to guarantee the security of the whole equipment, the machine has installed the cooling system to cool down the carbon black to 30℃, then the carbon black can be collected directly; the oil gas will enter the manifold under the function of updraft. Next, the oil gas will be liquefied into fuel oil by the condenser system.
4. Discharge and dedusting: for the purpose of higher working efficiency, the machine has installed the fully automatic discharging system. The carbon black will be collected automatically after cooled. At the terminal of the machine, there are several advanced dedusting systems, such as the spay dedusting system, four flippers dedusting system, etc. The whole working process can meet the EU emission standard.
What value can be created from Beston waste plastic recycling plant for sale?
The values can be explored from the different respects:
At first, the end products of the machine are fuel oil, carbon black, combustible gas. All of them can be sold to earn money directly, applied in various industries or further processed into products with higher values.
- The fuel oil from plastic pyrolysis can be widely used as industrial fuel materials for burning. If further refined to diesel or gasoline by the waste oil distillation machine, the oil can be used in low speed engines such as digging machine, road roller or loading machine, etc. It can help in relieving energy crisis.
- The carbon black can be used for construction bricks with clay or used as fuel. If further processed by Beston carbon black processing plant, the carbon black can be deep processed into N220, N330 carbon black, which has higher value and wider applications. Moreover, it can be made into pellet or briquette for burning, or further processed into color master batch as basic material to make pipes, cable jacket etc.
Then, with the fast development of the world’s economy, more and more plastic recycling machine manufacturers begin to use the plastic pyrolysis oil instead of the traditional fuel, and it can not only reduce the consumption of the non-renewable energy, but also is beneficial to the environmental protection. From this point, we can know that the developing prospect of the plastic pyrolysis oil plant is quite great.
Thirdly, the whole plastic waste recycling system has always advocated the energy-saving principle. The combustible gas generating in the waste plastic recycling machine can be recycled to heat pyrolysis reactor again after purified by hydroseal. With the unique pyrolysis plant design, we can guarantee the enough heating energy, so as to highly increase the pyrolysis efficiency. In addition, the combustible gas can replace the traditional fuels such as wood coal, natural gas, etc. By this method, our waste plastic recycling plant can help clients save more cost.
Finally, our waste plastic recycling unit belongs to environmental protect, and it can get great support from the local government or bank in law and funds, which will help relieving customers’ financial pressure.
Higher efficiency and lower investment of plastic waste recycling plant
For all the time, the professional waste plastic recycling plant manufacture, Beston, has been famous for the advantages of lower investment but higher benefit. This point can be displayed from these respects:
1. Smaller floor space.
2. Multiple choices: our company especially designs different models of plastic recycling equipment for sale, so that our clients can choose the most appropriate equipment according to their physical conditions and handing capacity. In this way, it can avoid the phenomenon of wasting its talent on a pretty job.
3. One of the sales points of Beston plastic waste recycling machine is the multiple pyrolysis reactors design. According to the running pattern, the waste plastic pyrolysis reactors can be divided into 360°rotating furnace and fixed pattern. These two designs have their own unique features, and their applications also have largely increase the working efficiency.
4. The waste recycling machine for plastic has adopted the world’s top pyrolysis technology. The whole recycling system has realized the fully automatic, so it has a higher operating efficiency than peers. The higher efficiency certainly has decided the higher oil yield of the machine. The fact that our plastic recycling machine for sale can help clients earn more profits is beyond question.
5. The PLC control system can ensure the security of the whole plant, and it makes the waste plastic recycling system become more intelligent and convenient.
Another waste plastic recycling equipment – plastic granules making machine
The major parts of plastic granules making machine are composed with the extruding machine, drive system, heating and cooling system. After processed by the waste plastic recycling plant for sale, the world can vigorously develop renewable resources to realize the goal of turning waste into treasure. Here are the description of these major parts’ function.
|Working method||Batch||Semi-continuous||Fully continuous|
|Raw materials||Waste tire, plastic, rubber, oil sludge, medical waste|
|Reactor size||D2.2*L 5.1m||D2.8*L6.2 m||D2.8 *L7.1 m||L12.5*W2.2*H2.5m|
|Pattern||Horizontal & rotary||Not rotary type|
|Heating materials||Charcoal, wood, fuel oil, natural gas, LPG, etc.|
|Total power||24 kw/h||30 kw/h||54 kw/h||53.6kw/h||62kw/h||84kw/h|
|Floor area (L*W*H)||20*10*10 m||25*15*10 m||25*15*10 m||20*15*10m||33*15*10m||33*15*10m|
|Operating pressure||Normal pressure||Constant pressure|
|Cooling method||Water cooling|
|Service life||5-8 years|
1. Extruding system: this system includes hopper, head. The waste plastic can be converted into uniform liquid after processed by the gradual machine. During this process, the materials will be extruded out of head under the function of pressure.
2. Screw conveyor: this part is the major part of the whole plastic waste recycling equipment for sale, and it can affect the applied rang and production yield of the extruding machine. Screw conveyor is made of alloy steel that is high strength corrosion resistant.
3. Barrel: barrel is a metal cylinder, and it is made of the alloy steel or alloy steel lining, with the features of high tensile strength, heat resistance, abrasion resistance, corrosion resistance. The connection of barrel and screw can make waste plastic pass through the processes of cutting, softening, melting, plasticizing, exhaust and compaction. After that the plastic gradual will be conveyed into the form processing. The barrel with enough length can make sure the raw materials can be heated and plasticized uniformly.
4. Hopper: the hopper bottom is provided with a cut – off device, so as to adjust and cut off the materials flow. In addition, the side of hopper has been equipped with the devices of hole and calibration measurement.
5. Heating and cooling system is the necessary part during the whole plastic extruding process. It is mainly designed to adjust the temperature of the plastic. In addition, the system also has installed the radiator to remove the residual heat, to avoid the high temperature decomposition of plastic, scorch, etc.
|Extruder screw diameter||85mm||100mm||130mm||160mm|
|Main motor of extruder||55kw||90kw||132kw||160kw|
|Main motor of compacting machine||37kw||55kw||75kw||90kw|
Beston waste plastic granules making machine always has usability, durability, efficiency, and safety and is manufactured with the most advanced waste plastic recycling technology. After a series of processing, the waste plastic will be converted into the smaller plastic granules, which can be used to produce new plastic products, so as to achieve the goal of waste recycling.
These two methods that mentioned above are the best ways to realize waste plastic recycling. No matter which method you choose, it can help you get more interests. So if you want to invest in the waste plastic recycling project, please come to Beston Group and view our waste plastic recycling plant for sale. We are looking forward to opening wider market.