Waste plastic pyrolysis plant mainly utilizes chemical reaction to break down large molecules of plastic and then converts them to renewable resources, such as fuel oil, carbon black and combustible gas. The major end product, pyrolysis oil from plastic waste can be applied in diesel engines and generators directly, or reprocessed into high-ranking diesel and gasoline by our oil refining plant. In addition to waste plastic, our pyrolysis plant for sale also can process used rubber, oil sludge, and even medical wastes, etc. In fact, the plastic pyrolysis machine for sale also can be called plastic to oil plant, plastic to fuel machine for sale.
The whole plastic pyrolysis process includes 7 steps: Pretreatment (dryer and crushing machine) – Feeding (sealed screw conveyor and automatic feeding system) – Pyrolysis process (multiple plastic pyrolysis furnace design) – Carbon black dischargi (cooling system, automatic discharging system) – Oil gas stratification (manifold, horizontal type condenser system) – Fuel oil collecting system – Dedusting system (flue dedusting system and four filers dedusting system). So oue machine is also a kind of waste recycling system.
End products from plastic pyrolysis equipment
1. 50%-70% Fuel oil
2. 30%-35% Carbon black
3. 8%-10% Combustible gas
Note: Due to the different raw materials and working patterns, the data will be also different. They are just the reference. You can send your sample for the specific data.
Applications of end products produced by waste plastic pyrolysis plant
1. Fuel oil: as the market economy rapidly develops and the amount of vehicle machinery gradually increases, fuel oil has played an important role in our life. Firstly, it can be sold to make money directly; secondly, it can be used as fuel directly in many industries, such as the iron and steel smelting industry; what’s more, for the higher value, the fuel oil can be reprocessed into diesel or gasoline by oil distillation machine, which will have wider applications and create higher profits for us.
2. Carbon black: in general, carbon black has three applications in our daily life. Carbon black is the making material of brick, and it can be sold to earn money directly; carbon black also can be reprocessed into high quality carbon by the carbon black grinding equipment. With the fast development of the world economy, the demand of carbon black also has become larger and larger in the market. This kind material has a large market demand and broad prospects.
3. Combustible gas: combustible gas can be recycled to heat furnace directly, so as to reduce the consumption of non-renewable energy and the cost of the whole plastic pyrolysis equipment. By this method, the plastic pyrolysis machine can not only protect environment, but also can create higher profits than the peers.
Plastic Pyrolysis Plant Design
In order to guarantee the high working efficiency of the plastic pyrolysis machine, our professional technicians specially designed several major unique parts for the plastic pyrolysis plant for sale.
1. Unique plastic pyrolysis reactor design
According to the different requirements of clients, we also have made a classification to the reactors. The small plastic pyrolysis plant has been equipped with 360°rotating reactor; the continuous type has installed the fixed pyrolysis reactor. The differences between the two pyrolysis systems can be described as follow:
Firstly, 360°rotating reactor can make sure that the surface of pyrolysis furnace can be heated uniformly, which can reduce the wear of the furnace and efficiently extend the service life of the waste plastic pyrolysis machine. Besides, it also can largely increase the working efficiency and product yield. This kind of plastic pyrolysis plant design has smaller floor space, which is also an efficient way to save the investment for the clients.
Next, the fixed plastic pyrolysis reactor can provide enough heat energy for the whole equipment, so as to promote the oil yield. In addition, fixed reactor has larger handing capacities, which can make the plastic pyrolysis process more convenient and efficient. This kind of furnace can keep working for 24 hours, so the working efficiency is higher. Besides, the continuous working pattern can reduce the loss of heat energy, and it can cut down the consumption of non-renewable energy. Finally, the whole plastic pyrolysis process runs under the fully sealed condition, which can not only protect the environment, but also can increase working efficiency.
These two kinds of designs have their own characteristics, and clients can choose the most suitable plastic pyrolysis plant according to their physical truths. In addition, our waste pyrolysis equipment also meets the requirement of single machine with multiple purposes. In addition to waste plastic, our machine also can process waste tyre, so the machine also can be called waste plastic and tyre pyrolysis machine.
|Working method||Batch||Semi-continuous||Fully continuous|
|Raw materials||Waste tire, plastic, rubber, oil sludge, medical waste|
|Reactor size||D2.2*L 5.1m||D2.8*L6.2 m||D2.8 *L7.1 m||L12.5*W2.2*H2.5m|
|Pattern||Horizontal & rotary||Not rotary type|
|Heating materials||Charcoal, wood, fuel oil, natural gas, LPG, etc.|
|Total power||24 kw/h||30 kw/h||54 kw/h||53.6kw/h||62kw/h||84kw/h|
|Floor area (L*W*H)||20*10*10 m||25*15*10 m||25*15*10 m||20*15*10m||33*15*10m||33*15*10m|
|Operating pressure||Normal pressure||Constant pressure|
|Cooling method||Water cooling|
|Service life||5-8 years|
2. Condenser system
Condenser system plays a crucial role in the process of waste plastic pyrolysis plant. In this step, a large scale of light oil gas will be liquefied into fuel oil, then enters into the oil tank. Meanwhile, the water will not get touch with the oil directly, so it is environmental protection. In addition, the tube type oil condenser system of convert plastic to oil plant is the key component of heat exchange with our high-end equipment configuration .
A little combustible gas will be generated in plastic pyrolysis process. When the combustible gas pasts through the hydroseal, it will be desulfurated and cleaned, and the sulfur component will be also fully removed. Beyond that, the combustible gas will be recycled to the burning room and provide heat, which can help clients save a lot of traditional fuel and decline the cost. Hydroseal is one of the core technology for us to prolong the service life of plastic pyrolysis reactor.
Dedusting system of waste plastic pyrolysis plant includes four steps. In the spraying tower, the smoke will pass through the water washing, waster spray, ceramic ring adsorption and the activated carbon adsorption. After four filters, the clean smoke can meet the EU environmental protection and emission standards.
Waste Plastic Pyrolysis Plant Manufacturers
Beston Group is a comprehensive enterprise which is mainly specialized in integrating the research, production and selling of the energy and related environmental resource into a whole. Our company is involved in technical transformation, optimal design,equipment manufacture and after-sales service which are related to innovate energy, renewable energy, environmental energy and comprehensively utilize energy. We have the following superior advantages:
– High-quality products
The introduction of the automatic weld and the X-ray inspection weld had ensured the fully sealed pyrolysis working condition; There are thermodetector and safety valve in each reactor,which is convenient to operate the waste plastic pyrolysis plant safely and simply.
2. Environmental protection
Dedusting system can eliminate the tail gas efficiently to meet the discharge standard and achieve the green production; The residual water doesn’t touch with oil, which is both environmental and economic.
3. Longer service life
The indirect heating of reactor can not only heat reactor uniformly but also extend the using time.
– Advanced technology
Beston waste plastic pyrolysis plant has adopted a series of high-technology. The machine has installed the PLC control system, which can view the plastic pyrolysis process at any time. This device can efficiently reduce the error rate that also benefits to maintain the security of the plant; the applied of advanced also has made a great contribution to increasing working efficiency and oil yield of the pyrolysis plant.
As for the service, we also make a perfect service plan for our waste plastic pyrolysis plant.
1. Technical data and competitive price provided.
2. Factory visit and trial for you.
3. Free plan for your site and project.
4. Reasonable suggestion with shipping freight.
1. Supervise manufacturing to guarantee high quality.
2. Fast delivery, and close track on goods till you receive the good.
3. Engineers will be sent to your site for the installation, testing and training the workers.
4. Periodical call visit to make sure there is no problem of the equipment or find the problem timely and solve it immediately.
In recent years, our pyrolysis plants projects also have made many successful achievements, and most projects have been installed in many countries, such as South Africa, Brazil, Indonesia, America, Hungary, Korea, etc. According to the feedback of our clients, our plastic pyrolysis plants have helped them realize the goal of waste recycling, and our clients also give high praises to our waste plastic pyrolysis machine in different respects. If you are interested in our the advanced waste plastic pyrolysis plant, please contact us immediately. Look forward to your visit.