Biomass carbonization machine can recycle organic wastes into charcoal. It is widely used to process sawdust, garden waste, coconut shells, rice husk, sugarcane bagasse, wood, bamboo, etc. In addition, the Beston biomass carbonization plant is of continuous design, which makes it easy and efficient to operate. Meanwhile, the carbonization process is of no pollution so that it is regarded as a great alternative to the traditional charcoal making kiln. Welcome to contact us for more details!
|Hourly Feeding Capacity||500 kg||800-1000 kg||1500-2000 kg||2500-3000 kg|
|Raw Materials||1. All kinds of biomass waste, such as sawdust, coconut shells, olive shells, palm shells, bamboo, etc.
2. Civil sludge, municipal sludge, industrial sludge, etc.
|Pattern||Horizontal & Rotary|
|Heating Materials||Charcoal, Wood, Diesel, Natural Nas, LPG, Biomass, etc.|
|Total Power||40 kw/h||55 kw/h||60 kw/h||72 kw/h|
|Floor Area (L*W*H)||30m*15m*7m||35*15*7m||45*15*10m||50*15*10m|
|Operating Pressure||Constant Pressure|
|Cooling Method||Recycling Water Cooling|
|Service Life||5-8 Years|
End Products of Biomass Carbonization Plant
You can get biomass charcoal, tar, wood vinegar, and combustible gas through the carbonization process. More importantly, all these products are useful.
Charcoal is within huge demand across the world. The most common use of charcoal is as fuel for cooking or industrial use. It is because of its higher calorific value and eco-friendliness. Besides, due to its porous structure and micronutrients, it is a great soil fertilizer and conditioner. In addition, carbonized charcoal is also a great raw material for making activated carbon, especially bamboo charcoal. More than that, you can also find biomass charcoal in deodorant, purificant, etc. for its great adsorptive property.
Tar is an important chemical material with high corrosion resistance and wear resistance. Its main use is in preserving wooden products against rot, as well as waterproof materials for its high corrosion resistance and wear resistance. Besides, it is also employed to produce oil paint or as assistant materials for producing ships.
Wood vinegar is natural, which contains about 400 chemical compounds. Generally, it is used in cosmetics, deodorants, food processing, and agriculture, etc.
The biomass carbonization process is exothermic, which makes the plant self-sustaining by recycling the combustible gas produced. In general, you can stop heating with fuel after about 1.5 hours. In this way, you will save some costs on fuel. Also, the eco-friendly and energy-saving design makes Beston charcoal making machine sell well around the world.
Features of Beston Carbonizer Machine
You can use Beston carbonization machine to convert various agricultural wastes to charcoal, tar and wood vinegar. In addition to biomass wastes, the machine also can process sorted MSW wastes and sewage sludge. That is to say, you can use a single machine for multiple purposes.
2. Continuous Design
Beston carbonization plant uses continuous design, which means it can discharge while feeding. So it can improve the whole carbonization efficiency and the charcoal yield rate.
3. Security Measures
All Beston products, including pyrolysis plants, waste sorting system, etc. always put safety in the first place. You can find a casing out of the biochar furnace to keep workers from high temperatures. Also, there are explosion-proof valves, emergency alarm device, etc. More than that, we will offer you a customized operating handbook, train your workers, etc.
4. Eco-friendly Design
Our carbonization plant is under a fully sealed working condition, which can stop fly ash. Also, the tail gas will be processed by the de-dusting system first before releasing it into the atmosphere. More than that, our plant will use the combustible gas produced during the carbonization process to save your fuel cost.
5. One-Fire-Two-Steps Design
Our continuous carbonization plant employs double-layer design to make full use of the heat. Also, it can dry the raw materials first to increase the charcoal yield and prolong the carbonization time. Furthermore, the unique design can avoid direct contact with the furnace to extend the service life.
Biomass Carbonization Process
Generally, the whole carbonization process includes three major parts:
We will equip one or two dryer(s) with the carbonizing machine to make sure the moisture less than 15%. Also, you can employ a crusher or degglomerator to ensure the size smaller than 15 mm.
As the temperature of carbonization furnace increases, the raw materials will generate biomass charcoal and combustible gas in the reactor. Then the charcoal will go through the cooling system to decline the temperature to 30℃. And the carbonization time will last for 15 minutes, and the charcoal yield rate is about 3:1 or 4:1.
And the combustible gas will go through the spay dedusting system and condenser system to remove sulfurs for further use. Meanwhile, it will extract tar and wood vinegar.
3. Dedusting system
This part is used to reduce the harmful components in tail gas. There is a purification system, including cyclone dust remover, spray dust collector to make sure the exhaust gas meets the emission standard. So you can trust Beston Machinery to get an eco-friendly business plan.
Beston biomass carbonization machine has been installed in many countries, such as Turkey, Spain, Ghana, Ukraine, etc. Also, we are looking forward to serving more customers around the world. At the same time, we keep improving and optimizing the structure to meet your different needs. Welcome to contact us for more details!