With the fast development of the current economy, vehicles have become more and more common in our life, and the quantity of waste tyre also has largely increased. Thus how to realize tyre recycling has become a potential business opportunity. Beston waste tyre recycling plant is the first to seize this chance and becomes a famous brand in the international market. With the continuous improvement and innovation, Beston Group has invented three kinds of advaced technology to turn waste tyre into rubber powder, fuel oil, carbon black, etc. The major products that our company uses to realize tyre recycling include waste tyre shredder machine, rubber powder peoduction line, waste tyre pyrolysis plant. These three advanced equipment all have adopted the newnest international inital waste recycling technology. Next, as for these three kinds of waste tyre recycling methods, I will give a brief introduction to their respective characteristics.
1. Waste used tire recycling equipment – Tyre shredder machine
In general, the size of waste tyre is too big to be easily dispose directly, so we can use shredder to convert waste tyre into small rubber pieces that are smaller than 50mm. This step can lay a firm root for further used tyre recycling. Moreover, waste tyre shredder can be regarded as the pretreatment of pyrolysis tire recycling system.
Waste Tyre Shrdder Machine
2. Tyre waste recycling plant – Rubber powder production line
Our watse tyre recycling plant is beginning from the bead breaking machine, during this process, the steel wire will be extracted from waste tyre, and 99.9% fiber material will be removed; then the raw materials will be conveyed into crusher to be cut into small pieces that are less than 50mm, and our crusher is made of excellent steel materials that can guarantee the best working performance, and the handing capacities of crushing machine is 300kg/h to 1500kg/h. After that, the tyre pieces will be further processed by the rubber grinding machine. Finally, we can get the smallest rubber powder whose size is 30 mesh to 120 mesh, and the size of the powder can be adjusted by the centrifugal screen.
Applications of rubber powder produced by waste tyre recycling plant
Rubber powder has wide applications in many different areas, which can not only efficiently reduce black pollution, but also can promote the development of related industries. For example, it can be used in pavement, waterproof industry, asphalt production, and even it can be used in waste rubber recycling.
* The rubber powder, processed by desulfurization technology, can be recycled by rubber production industry, and then used in producing machinery cushion, road cushion, all kinds of washer, sound-absorbing materials.
* Rubber powder can be used in building sport ground of older and children, and this kind of material has a better elasticity, so as to can make sure the safety. The biggest feature of this material is the skid resistance, and it can meet the requirements of shock absorption, wear resistance, sound insulation, heat insulation, waterproof, non-toxic, long service life.
* Rubber powder is also a kind of assistant materials of pavement. Rubber granule modified asphalt pavement of high grade highway and the runways in developed countries have entered the practical stage and developed rapidly.
* It also can be used in building plastic sports venues, runway and artificial turf.
* This material also can be used in producing various rubber shoes.
3. Waste tyre pyrolysis machine
Waste pyrolysis plant also have become a common method to realize waste recycling. This techcnology can tholoughly solve the environmental problems of balck pollution and white pollution. Pyrolysis machine for sale has been aaccepted by the world. Now we will give a breief description of the waste tire pyrolysis machine.
Before pyrolysis, the whole tyre should be shredded into small pieces. Firstly, we should use thread-rolling machine to put out steel wire from tire sidewall, and then cut the tyre into bulks. Of cause, if the diameter of the tyre is less than 1200mm, it doesn’t to be cracked, and can be processed into smaller pieces that are 2 cm to 5 cm by the comprehensive shredder machine. Then tyre granules will be conveyed to the reactor by the automatic sealed screw conveyor to have a high temperature pyrolysis.
Pyrolysis is a higher temperature decomposition reaction that involves molecular cracking from larger molecules to smaller ones with the support of heating under the function of the high temperature. When the temperature of the reactor reaches 100℃, there is oil gas and carbon black generating in the furnace. With the volume of oil gas increasing, the carbon black will be collected directly after processed by cooling system, while the oil gas will enter manifold for further process. In the manifold, the heavy materials of oil gas will be liquefied into heavy particles and drop in the heavy oil tank directly, and the light oil gas will rise up. The damping tank will reduce the speed of oil gas rise up, so that the gas can be uniformly filled with the horizontal condenser system. After condenser, the oil gas will be liquefied into fuel oil and then enter oil tank directly. There are also some parts of oil gas can not be liquefied during the process, and these gas that are called combustible gas can be recycled to heat furnace after purified by the hydroseal. By this method, it can largely increase the pyrolysis efficiency. Meanwhile, it also can reduce the residual gas emission to protect environment.
What can we obtain from the tyre recycling equipment
After processed by waste tyre pyrolysis machine, we can get four parts: fuel oil, carbon black, steel wire and some combustible gas. All of these materials have higher values.
1. It can be sold directly;
2. Reprocessed into diesel and gas-line oil by the oil distillation plants
3. Can be widely used as fuel oil in industries such as steel and iron plant or chemical factories.
1. Can be compressed into ball for industry heating, the calorific value is equal to the coal.
2. Reprocessed into high quality different standard of carbon black by carbon grinding machine, and then it can be used as additive to produce activated carbon.
3. Making carbon brick by briquetting equipment.
It can be sold to iron recycling plant directly, or made into billet.
The combustible gas, generated in pyrolysis process, can be recycled to heat furnace directly during the operating process. By this method, we can not only reduce the consumption of the traditional fuel but also can increase working efficiency. Moreover, the recycling of combustible gas can mainly utilize the mobility of hot air as heat energy, and our reactor is the horizontal type design. These two points can efficiently reduce the wear of furnace and extend the service life of the machine. This is also an important way to reduce the cost of waste tyre recycling plant.
Why we should choose Beston waste tyre recycling plant
1. Our used tyre recycling machine has adopted the foreign excellent making materials, and the machine has the features of wear resistance, corrosion resistance, high temperature resistance. So as to efficiently extend the service life and save the investment indirectly.
2. The used tire recycling equipment has better benefits. Firstly, the machine has realized the fully continuous working pattern, so it has higher working efficiency and higher yield; secondly, on the one hand, our waste tyre recycling plant uses waste tyre as raw material whose cost is much lower than industrial production, and on the other hand, the end products of the machine all belong to the necessary materials in the market, so they can create higher profits; thirdly, the machine runs under the fully sealed condition, and waste pyrolysis machine also has been equipped with the advanced spay dedusting system, so that it can achieve green production and environmental protection.
3. The waste tyre recycling plant has introduced the high-top technology, and the machine uses the multiple reactors which has highly increased the working efficiency.
4. Beston Group, as an outstanding quality manufacturer of tyre waste recycling plant, has provide the best after-sales service for clients:
*Free installation and training, fixed testing.
*A long term warranty period.
5. Beston waste tyre recycling plant has been exported to many famous countries, such as Brazil, Russia, Ukraine, Uzbekistan, Indonesia, etc. Therefore, we have collected many rich production experience and technology, and we have enough strength to meet the requirement of every clients.
6. In addition to high efficiency, high yield, we also focus on the design of security. Our waste trye recycling machine has been equipped with a series of safe devices, such as casing, PLC control system, emergency buttons, etc. The detailed info can be viewed in my homepage.
Finally, I hope that all of these above can help you make a great benefit in your business. If you are interested in our waste tyre recycling plant, please contact with us as soon as possible. We are looking forward to your reply. If you want to get information of waste recycling , you can check related site to find what you want.
|Working method||Batch||Semi-continuous||Fully continuous|
|Raw materials||Waste tire, plastic, rubber, oil sludge, medical waste|
|Reactor size||D2.2*L 5.1m||D2.8*L6.2 m||D2.8 *L7.1 m||L12.5*W2.2*H2.5m|
|Pattern||Horizontal & rotary||Not rotary type|
|Heating materials||Charcoal, wood, fuel oil, natural gas, LPG, etc.|
|Total power||24 kw/h||30 kw/h||54 kw/h||53.6kw/h||62kw/h||84kw/h|
|Floor area (L*W*H)||20*10*10 m||25*15*10 m||25*15*10 m||20*15*10m||33*15*10m||33*15*10m|
|Operating pressure||Normal pressure||Constant pressure|
|Cooling method||Water cooling|
|Service life||5-8 years|