Beston waste pyrolysis plant is a kind of environmental project with the principle of turning waste into treasure. The machine mainly utilizes the high temperature anaerobic heating technology to make the molecule regroup, and then produces fuel oil and carbon black. Both of the end products have wide applications in our surrounding. Facing the problems of serious environmental pollution and energy shortage, Beston pyrolysis equipment can be the best solution of waste recycling. The most attractive point is that the whole plant has a lower investment but higher profits. Next we will provide some detailed information about our representative product.
Raw materials available for Beston pyrolysis plant
1. Waste plastic.
2. Waste tyre.
3. Waste rubber.
4. Medical waste.
5. Oil sludge
Detailed description of pyrolysis process
1. Pretreatment device: as one of the famous pyrolysis plant manufacturers, Beston Machinery has always aimed to create the products with the best quality. Thus, according to different raw materials, our equipment has installed different pretreatment devices, which can guarantee the raw materials uniformly processed in the pyrolysis reactor. In order to make higher quality products, we should pay a attention to several points: the first is the size of raw materials which should be less than 50mm, so our pyrolysis palnts have been installed crusher to process waste tyre and hard plastic; second is the moisture that is also a factor to affect the quality of end products, so dryer is a necessary part to process waste plastic bottles; finally, if the raw amterial belongs to medical waste, the machine will be equipped with disinfection device, which will be safer.
2. Feeding: Beston pyrolysis machine has introduced the sealed screw conveyor to feed raw materials, and the feeding speed can be adjusted in person according to specific requirement. By this method, it can also efficiently increase working efficiency of pyrolysis system. What’s more, our equipment has been installed the airlock, which can make sure that there is no air entering reactor and avoid the hidden danger.
3. Process of pyrolysis: the pyrolysis system of waste has adopted the indirect heating system that mainly uses hot air as hot source, and the common fuels include coal, wood, natural gas, and fuel oil. The hot air will not get in touch with the inline of reactor directly. When the temperature of pyrolysis furnace has reached the specific data, the raw materials will generate oil gas and carbon black. With the increasing of volume, the oil gas will raise and then enter manifold to have a further process. In general, When the temperature of reactor has rose 100℃, light oil gas will be produced gradually; liquid oil can be seen when the temperature rises 120℃ through the sight glasses; the range between 250℃and 280℃is the biggest oil output; the highest reaction temperature could rise up to 350.
4. Condenser system: the oil gas will be liquefied into fuel oil by the condenser system. This kind of material can be used as fuel directly.
5. Hydroseal: the non-liquefiable part of oil gas is called combustible gas, and it is just a small part but has large function. The combustible gas will enter hydroseal system to remove sulfur component, and then it will be recycled to heat pyrolysis rector as fuel, which can not only reduce the emission of residual gas, but also can make sure enough hot energy during the pyrolysis process to increase pyrolysis efficiency.
6. Discharge: the pyrolysis plants use the screw conveyor to connect the most terminal of reactor to discharge. Besides, the outside of the screw conveyor has set the recycling cooling layer, and it can decline the temperature of carbon black to 30℃. Then collected directly.
End products obtained from Beston pyrolysis equipment
1. Fuel oil: it can be sold directly, reprocessed into diesel and gas-line oil by distillation plant, widely used as fuel oil in industries such as steel and iron plant or chemical factories.
2. Carbon black: it can be compressed into ball for industry heating, the calorific value is equal to the coal; it also can be reprocessed into fine carbon black with higher quality by carbon grinding machine to be used as additive; making carbon brick by briquetting equipment is also a better utilization method.
3. Steel wire: the steel wire of waste tire can be sold to industrial smelting plant directly; it also can be compressed into steel billet.
Beston unique pyrolysis reactor design and setup
For the purpose of protecting clients’ interests, Beston Group has designed three kinds of pyrolysis setups, which can provide more choices for clients, and each kind of design has it own unique configuration, especially the pyrolysis furnace. The pyrolysis furnace is the major part of the machine, which is the carrier of fuel oil.
Firstly, the batching pyrolysis plant mainly includes BLJ–6 and BLJ-10, and the handing capacities are 6t/d and 10t/d respectively. The pyrolysis reactor of batching machine is not fixed, and it can rotary, which can make the bottom of furnace heated evenly. By this method, the raw materials will also contact with the hot source as much as possible to greatly increase pyrolysis efficiency.
Beston batching pyrolysis machine has the features: simple structure, single machine with multiple purposes; easy to operate, well-adapted; small floor areas, lower investment; the best choice of small-middle size oil plant with the 20t/d handing capacities.
Secondly, semi-continuous pyrolysis plant has BLL-16 with 20t/d handing capacities; continuous pyrolysis plant has BLL-30, BLL-40, BLL-50 with 30t/d, 40t/d, 50t/d handing capacities respectively. These two kinds of structure both have installed the pyrolysis reactor with horizontal type design, and this design can also guarantee the hot source uniformly heat raw materials. In addition, this kind of furnace can ensure that the hot source will not contact with the inside of reactor directly, so that it can reduce the damage of furnace to extend the service life of the machine. Furthermore, the whole equipment is fixed and fully automatic, and it doesn’t need to stop to add any fuel during pyrolysis procedure, so it can not only save pyrolysis time, but also can save much heated materials. The working efficiency is higher than others. Fully continuous pyrolysis plant is the respesentative product of Beston Group, and it also has a dominated status in the international marke. As for the outstanding featurers, I have listed several points, and hope that these information can help you a lot:
|Working method||Batch||Semi-continuous||Fully continuous|
|Raw materials||Waste tire, plastic, rubber, oil sludge, medical waste|
|Reactor size||D2.2*L 5.1m||D2.8*L6.2 m||D2.8 *L7.1 m||L12.5*W2.2*H2.5m|
|Pattern||Horizontal & rotary||Not rotary type|
|Heating materials||Charcoal, wood, fuel oil, natural gas, LPG, etc.|
|Total power||24 kw/h||30 kw/h||54 kw/h||53.6kw/h||62kw/h||84kw/h|
|Floor area (L*W*H)||20*10*10 m||25*15*10 m||25*15*10 m||20*15*10m||33*15*10m||33*15*10m|
|Operating pressure||Normal pressure||Constant pressure|
|Cooling method||Water cooling|
|Service life||5-8 years|
1. It has larger handing capacities, better continuity, and small labor strength.
2. The operation is more intelligent and convenient, so as to save much manual power and material resource and reduce investment.
3. Our continuous production pattern can guarantee the feeding and discharge at the same time, which can reduce pyrolysis time to increase efficiency. In addition, the machine can keep working for 24 hours without stop, so it has higher working efficiency.
4. Continuous pyrolysis plant has multiple reactors, and the handing capacities can reach 50t/d.
5. PLC control system can make the whole pyrolysis flow faster and more efficient.
6. High oil yield.
Recommended the best pyrolysis plant manufacturer – Beston Group
1. Beston pyrolysis machine has introduced the advanced pyrolysis technology called “The Zero Stripping”. It has reduced much unnecessary steps to make the whole running process easier and more convenient, so as to greatly increase working efficiency and economic profits.
2. In addition, we also have invented the micro negative-pressure technology to ensure the gas doesn’t overflow, which has improved the security device of the machine to avoid the occurrence of big exploding.
3. The new-designed plant has met the international standard, which has the compact structure, scientific and high-efficiency production line, safe and table operation, and the powerful processing ability.
4. Our machine runs under the fully sealed condition, so it has no gas leakage; the residual gas will be also timely disposed and recycled. These have made a great contribution to environmental protection and cost reduction.
5. We also pay more attention to security design. Firstly, the surface of furnace is covered by casing, which can not only avoid heat leaking, but also can prevent workers from scalding; secondly, we have set several emergency buttons in the right places, so that our technicians can find and solve problems immediately during the process; thirdly, the whole pyrolysis equipment is fully sealed, so the combustible gas will not be exposed in the open air, which can avoid exploding; finally, the PLC control system can monitor every part of machine which can efficiently reduce manual errors.6. The hydroseal is used in combustible gas desulfurizatio, cleaning and purification, preventing the corruption on the furnace after burning. It is the core technology for us to prolong the service life of furnace.
7. Our company has senior producing experience of waste pyrolysis plants, and the products have been widely exported to foreign countries, such as Brazil, Jordan, South Korea, Nigeria, Dominica, Turkey, Romania, Hungary, Indonesia, Ukraine, Uzbekistan, Australia,etc. You can have a on-the-spot investigation. All of these have proved the powerful strength of our production to allow customers to purchase securely.
Beston Waste Pyrolysis Plant for Sale Has Been Installed in Hungary
In recent years, Beston Machinery always adheres to innovation to develop bigger economic value of pyrolysis plant for clients. We can promise to our costumers that our equipment will use the lower cost to create highest profits for the earth, the country, the city, the person. If you want to join in this great project, please contact with us as soon as possible.